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3D printed nickel catalytic static mixers made by corrosive chemical treatment for use in continuous flow hydrogenation†
Milan Kundra,Yutong Zhu,Xuan Nguyen,Darren Fraser,Christian H. Hornung,John Tsanaktsidis
Reaction Chemistry & Engineering Pub Date : 11/15/2021 00:00:00 , DOI:10.1039/D1RE00456E
Abstract

Catalytic static mixers, 3D printed from nickel alloys, were treated with etching or leaching solutions to activate their surfaces for use in hydrogenation of alkenes, aldehydes and nitro-groups. Their performance was benchmarked against industrial standard alumina catalysts, using a tubular continuous flow reactor. These novel structured catalysts were additively manufactured from printer-grade Monel and Inconel powders. Especially the Monel-type catalysts, consisting predominantly of nickel and copper by weight, presented a surface layer significantly enriched in nickel after the leaching protocol, which resulted in a high catalytic activity and a surprising selectivity towards unsubstituted double bonds.

Graphical abstract: 3D printed nickel catalytic static mixers made by corrosive chemical treatment for use in continuous flow hydrogenation
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