Oxidative carbonylation of amines with alcohols provides an environmentally benign pathway to isocyanates and carbamates. Currently, the most active catalysts for the oxidative carbonylation of aniline with methanol are Pd-based catalysts. To further improve the economic feasibility of the carbamate synthesis process, we have investigated the activity of CuCl2–NaI, CuCl2–NaCl, and CuCl–NaI at 438 K and 0.41 MPa by in situ infrared spectroscopy. The activity of the catalysts for carbamate synthesis increased in the order: CuCl2–NaCl < CuCl–NaI < CuCl2–NaI. The presence of promoter (i.e., NaI or NaCl) in the reactant–catalyst mixture is essential to promote carbamate synthesis. The formation of by-product, CO2, can be suppressed by the sequential addition of NaI to CO/O2/methanol/aniline/CuCl2. Transient profiles of reactants/products obtained from in situ infrared spectroscopic studies revealed that CO2 and carbamate were formed via two independent pathways. The infrared observation of a Cu0(CO)2 species and O2 participation in carbamate synthesis suggest that the carbamate synthesis reaction involves a redox cycle of Cu0/CuII.
